Job Summary:

We are looking for an experienced and self-motivated Controls Engineer to design, develop, program, and commission automation and control systems for automotive manufacturing processes. The ideal candidate will have significant hands-on experience working directly with General Motors (GM) standards, specifications, and plant floor environments. You will be a critical member of our engineering team, ensuring that projects are delivered on time and meet the rigorous quality standards of our clients.

Key Responsibilities:

· Design and develop control systems for automated manufacturing equipment, including robotics, PLCs, HMIs, and vision systems.

· Program Rockwell/Allen-Bradley PLCs (ControlLogix, CompactLogix) using Studio 5000, ensuring strict adherence to GM's Global Common Controls Software (GCCS-2) standards.

· Develop HMI applications using FactoryTalk View Studio (ME/SE) that comply with GM's Global Common Controls HMI (GCCH-1) standards.

· Configure, program, and integrate FANUC robots for various applications (material handling, welding, sealing, etc.).

· Develop and debug control system networks, including Ethernet/IP, DeviceNet, and Safety I/O.

· Lead the on-site commissioning, startup, and validation of control systems at GM manufacturing facilities.

· Troubleshoot and resolve complex electrical, software, and networking issues during project implementation and production support.

· Collaborate with mechanical engineers, project managers, and customer representatives to ensure system functionality and project success.

· Create and maintain all necessary project documentation, including electrical schematics, I/O lists, and program backups.

· Provide training and support to plant maintenance and engineering personnel.

Required Qualifications & Skills:

· 3+ years of direct experience as a Controls Engineer in the automotive manufacturing industry.

· Demonstrated, hands-on experience with General Motors controls standards and specifications (GCCS-2, GCCH-1, etc.).

· Proficiency in programming Rockwell/Allen-Bradley PLCs (Studio 5000 / RSLogix 5000).

· Experience developing applications for HMIs (FactoryTalk View).

· Ability to read and interpret electrical and mechanical schematics.

· Strong troubleshooting skills and a logical approach to problem-solving.

· Excellent communication skills and the ability to work effectively within a team.

· Willingness and ability to travel to customer sites (up to 30%, may vary by project).

Qualifications:

Experience programming and integrating FANUC robots.

Familiarity with Siemens (TIA Portal/Step 7) PLCs and HMIs.

Experience with machine vision systems (Cognex, Keyence).

Knowledge of automotive manufacturing processes, such as Body-in-White (BIW), General Assembly, or Powertrain.

Experience with industrial network design and configuration.